Ther­mo­graphy in Aerospace Industry

Solutions for aerospace through thermal imaging

  • Highest demands on thermal resolutions for safety standards

  • High-speed data acquisition supports monitoring and controlling of fast processes

  • Active heat flow thermography allows testing of modern composite materials and lightweight construction elements

  • Non-destructive material testing reduces expenses of quality control

High Speed Thermography: Start of an airbus

Aerospace Sets Highest Demands on Infrared Camera Systems

Measurement tasks of the aerospace industry often require infrared cameras with very high thermal resolutions of 20 mk and/or high frame rate of 100 Hz and more. Thus, for instance, accurate analyses of aero engine’s thermal behaviour are due to high safety and reliability requirements of the aviation authority. Moreover, quality controls of fuselages, wings and rotor blades of aeroplanes, respectively helicopters, can be carried out in form of efficient fault analyses with infrared camera systems.

thermal imaging of a helicopter

Active Heat Flow Ther­mo­graphy for Testing Composite Mater­ials

Control of an aircraft wing

In particular, the application of light and robust composite materials and other lightweight construction processes of the aerospace industry requires an accurate quality control. For this purpose, active heat flow thermography is increasingly used for the production. Various activation and analysis systems allow efficient fault analyses with fast and high-resolution infrared cameras, even inside materials or the construction.

Case Studies about Aerospace Industry

Fly-by-wire research aircraft DA42 from the Technical University of Munich during an automatic landing in Wiener Neustadt.
VarioCAM® HD provides reliable information in poor visibly conditions

C2Land project: Optically Aided Autonomous Landing of Aircraft

Autonomous driving offers many benefits. What is not yet within reach on the road is already part of everyday life in the air. At large airports, the instrument landing system (ILS) enables commercial aircraft to land automatically and precisely. As part of the “C2Land” project researchers at the Technical University of Braunschweig have developed an optical reference system consisting of a VIS and an infrared camera that enables safe autonomous landing. Specially programmed image processing software can be used to determine the exact position of the aircraft relative to the runway.

Infrared camera ImageIR® 8300 hp Series from InfraTec

Tracing the Solar System´s Origin via Microscopic Active Thermography

Geological field research on Earth provides easily accessible material, but this has been significantly altered by the Earth's history. Unadulterated samples from the early days of the solar system can therefore only be obtained in space, where minor planets have preserved them for billions of years. Japanese researchers have been able to use microscopic active thermography to prove that the minor planet Ryugu contains such original material.

Inline Process Control for Quality Assurance of Weld Seams - TU Ilmenau

Inline Process Control for Quality Assur­ance of Weld Seams

As part of the 3dStahl collaborative project, a 6-axis robot, equipped with a welding machine, was attached upside down to a wall-to-wall wire rope hoist kinematics system in order to automate joining processes involving small quantities or even individual parts such as large-scale objects (lock gates, bridges).

InfraTec/GOM Webinar

Combin­a­tion of Digital Image Correl­a­tion and Ther­mo­graphic Meas­ure­ments

The combination of measuring results from the digital image correlation (ARAMIS, DIC) and temperature measuring data from infrared cameras enables the simultaneous analysis of the thermal and mechanical behavior of test specimens in the materials and components testing field.

Veröffentlichungen unserer Kunden

Infrared cameras in airborne remote sensing: IR-Imagery for photogrammetric processing at German Aerospace Center DLR, Berlin, Sebastian Pless et al., German Aerospace Center (DLR)

Infrared Cameras: ImageIR® 8300 and ImageIR® 8800

Case study: Near real-time thermal mapping to support firefighting and crisis management, Tilman Bucher et al., German Aerospace Center (DLR)

Induced Infrared Thermography: Flow visualizations under the extreme conditions of an open volumetric receiver of a solar tower, Arne Tiddens et al., German Aerospace Center (DLR)

Characterization of SRM plumes with alumina particulate in subscale testing, Dominik Saile et al., German Aerospace Center (DLR)

INNOV­A­TIONSFORUM PATHE 2 - Passive Ther­mo­grafie als zerstörungs­freies Prüfver­fahren ther­misch gefügter Bauteile, Jörg Döppner, InfraTec GmbH

Thermographic Observation and Hydrodynamic Patterns of Inclined Ethanol Droplet Train Impingement on a Non-Uniformly Heated Glass Surface

Infrared Cameras by InfraTec Solve Customer Prob­lems

Due to its thermography solutions, InfraTec was able to acquire customers, such as the German Aerospace Center or the European Aeronautic Defence and Space Company (EADS). Contributions to this were high thermal resolutions of the infrared camera series VarioCAM® and the high-end camera series ImageIR®.

thermal imaging of an Airbus A380

Moreover, ImageIR® infrared camera systems can reach a remarkable speed of more than 10 KHz forming the basis of certain process analyses. Apart from the quality of infrared camera systems, engineers have been coping with another great challenge - the cameras’ integration. Thus, clients benefit from customized and optimally integrated solutions which the modern and efficient thermographic software IRBIS® 3 is also part of.

Further Events on Demand Webinars

In addition, further on-demand webinars on thermography in the aerospace industry offer in-depth information on specific applications and solutions. Take a look at the following webinars.

Public­a­tions of our Customers

Experimental investigation of flow and heat transfer characteristics in oscillating jet nozzles under different structural parameters; Yu, G. et al.

Experimental investigation of flow and heat transfer characteristics in oscillating jet nozzles under different structural parameters; Yu, G. et al.

Contact to thermography division of InfraTec

Would You Like to Know More?

It is not unusual for tasks to be associated with special requirements. Discuss your specific application needs with our specialists, receive further technical information or learn more about our additional services.

United States
InfraTec infrared LLC1900 West Loop South Suite 155077027 HoustonUNITED STATES

Asso­ci­ated Ther­mo­graphic Auto­ma­tion Solu­tions

Automation InfraTec INDU-SCAN - In-process industrial temperature measurement
Indus­trial Auto­ma­tion

Process Control – INDU-SCAN

Contactless measurement of temperature distributions and profiles with industrial thermographic cameras permits efficient monitoring and control of temperature-dependent processes and procedures within a system-integrated quality assurance programme in industry.

WELD-CHECK by InfraTec
Non-destructive Testing

Welding Inspec­tion – WELD-CHECK

Using pulse thermography, WELD-CHECK enables you a quantitative assessment of the inspected welds.

Thermographic automation brake test bench - Picture Credits: © iStock.com / ktsimage
Non-destructive Testing

High-Speed Rotation Test Bench – TRC

Check for long-life fatigue strength of mechanical components in load tests, using high-end infrared cameras.

E-Lit Cabinet from InfraTec for Infrared Thermography
Non-destructive Testing

Electronic / Semiconductor Testing – E-LIT

Detect inhomogeneous temperature distribution and local power loss during the production using the Lock-in Thermography.

Thermographic Automation Solutions - Automatic object monitoring system IROD
Early Fire Detection & Observation

Site Surveillance – IROD

Calibrated measuring cameras offer the option of a completely automated site surveillance by utilising temperature alarms – an approach well beyond the simple and susceptible motion detection systems used elsewhere. With IROD InfraTec offers a scaleable, powerful system solution.

Quality Assurance for Coating Processes | InfraTec / Picture Credits: © iStock.com / Greppe
Indus­trial Auto­ma­tion

Quality Assurance for the Coating of different Materials | InfraTec

Infrared cameras allow the non-destructive and process-synchronous monitoring of coating processes to ensure that the coatings are free of defects as soon as they are applied.

Thermography and electronic li-ionen batteries / Picture credits: iStock SweetBunFactory
Early Fire Detection & Observation

Fire Preven­tion – FIRE-SCAN for Li-Ion Batteries and Battery Cells

Monitor assembly halls and storage facilities fully automatically 24/7 and detect critical heat sources reliably.

PV-LIT test solution for solar cells
Non-destructive Testing

Photovoltaic Test System – PV-LIT

Get advantages in costing and quality by non-contact thermographic testing of your solar cells and PV-modules.

InfraTec | Heated die casting mould
Indus­trial Auto­ma­tion

Thermographic Process Monitoring for Die Casting – DIECAST-CHECK

DIECAST-CHECK combines large-area thermographic measurement, robust system technology, and process-oriented software into a single solution that provides greater transparency in die casting. The system helps reduce scrap, stabilize the process, increase productivity, and reduce stress on the die.

Automation InfraTec INDU-SCAN - In-process industrial temperature measurement
Indus­trial Auto­ma­tion

Process Control – INDU-SCAN

Contactless measurement of temperature distributions and profiles with industrial thermographic cameras permits efficient monitoring and control of temperature-dependent processes and procedures within a system-integrated quality assurance programme in industry.

WELD-CHECK by InfraTec
Non-destructive Testing

Welding Inspec­tion – WELD-CHECK

Using pulse thermography, WELD-CHECK enables you a quantitative assessment of the inspected welds.

Thermographic automation brake test bench - Picture Credits: © iStock.com / ktsimage
Non-destructive Testing

High-Speed Rotation Test Bench – TRC

Check for long-life fatigue strength of mechanical components in load tests, using high-end infrared cameras.

E-Lit Cabinet from InfraTec for Infrared Thermography
Non-destructive Testing

Electronic / Semiconductor Testing – E-LIT

Detect inhomogeneous temperature distribution and local power loss during the production using the Lock-in Thermography.

Thermographic Automation Solutions - Automatic object monitoring system IROD
Early Fire Detection & Observation

Site Surveillance – IROD

Calibrated measuring cameras offer the option of a completely automated site surveillance by utilising temperature alarms – an approach well beyond the simple and susceptible motion detection systems used elsewhere. With IROD InfraTec offers a scaleable, powerful system solution.

Quality Assurance for Coating Processes | InfraTec / Picture Credits: © iStock.com / Greppe
Indus­trial Auto­ma­tion

Quality Assurance for the Coating of different Materials | InfraTec

Infrared cameras allow the non-destructive and process-synchronous monitoring of coating processes to ensure that the coatings are free of defects as soon as they are applied.

Thermography and electronic li-ionen batteries / Picture credits: iStock SweetBunFactory
Early Fire Detection & Observation

Fire Preven­tion – FIRE-SCAN for Li-Ion Batteries and Battery Cells

Monitor assembly halls and storage facilities fully automatically 24/7 and detect critical heat sources reliably.

PV-LIT test solution for solar cells
Non-destructive Testing

Photovoltaic Test System – PV-LIT

Get advantages in costing and quality by non-contact thermographic testing of your solar cells and PV-modules.

InfraTec | Heated die casting mould
Indus­trial Auto­ma­tion

Thermographic Process Monitoring for Die Casting – DIECAST-CHECK

DIECAST-CHECK combines large-area thermographic measurement, robust system technology, and process-oriented software into a single solution that provides greater transparency in die casting. The system helps reduce scrap, stabilize the process, increase productivity, and reduce stress on the die.

Infrared Cameras for Aerospace Industry

Infrared camera ImageIR® p12300
Pro-Line

ImageIR® p12300

Image Format(2,560 x 2,048) IR Pixel

InfraTec Infrared camera
Zoom-Line

ImageIR® z6300

Image Format(640 x 512) IR Pixel

Infrared camera ImageIR 6300 from InfraTec
Compact-Line

ImageIR® c6300

Image Format(640 x 512) IR Pixel

InfraTec Infrared camera
Zoom-Line

ImageIR® z9300

Image Format(1,280 x 1,024) IR Pixel

infrared camera TarisIR mini from InfraTec
Compact-Line

TarisIR® mini 600

Image Format(640 x 480) IR Pixel

InfraTec Infrared camera
Pro-Line

ImageIR® p8300 hs

Image Format(640 x 512) IR Pixel

InfraTec Infrared camera
Zoom-Line

VarioCAM® HD Z

Image Format(1,024 x 768) IR Pixel

InfraTec Infrared camera
Pro-Line

ImageIR® 9400 hp

Image Format(2,560 x 2,048) IR Pixel

InfraTec Infrared camera
Compact-Line

ImageIR® c9100

Image Format(1,280 x 1,024) IR Pixel

Advant­ages of this Ther­mo­graphy Solu­tions in this Applic­a­tion

Thermography with ImageIR series - HDR feature - Picture credits: © iStock.com / Vershinin M

HDR Function

Display of Large Temperature Ranges Simultaneously

The HDR function enables thermograms with different integration times and filters to be created in quick succession and combined into a single image with large temperature differences.

InfraTec thermography - High-speed Mode

High-speed Mode

Faster Measurement with a Constant Field of View

Due to binning technology, infrared cameras have an additional high-speed mode in which the frame rate increases to more than three times and the thermal resolution can be doubled.

HighSense for thermographic camera series ImageIR®

High­Sense Function

Guaranteed Flexibility and Measurement Accuracy

Due to this innovative feature, the cameras' measurement accuracy remains unchanged even when integration times or measurement ranges are altered. This will save users both time and money.

ImageIR filter wheel replacement

Multispectral Feature

Flexible Multispectral Measurements

The multispectral feature enables recordings with changing spectral filters. This allows the measurement to be optimally adapted to different objects and tasks.

Thermografie-Kameraserie ImageIR® mit neuer 10 GigE-Schnittstelle

10 GigE Inter­face

Ultra-fast Data Transfer
High-resolution detectors and high frame rates generate large amounts of data. With the 10 Gigabit Ethernet interface, this data can be transferred quickly, reliably and without loss.

ImageIR® thermographic cameras can be controlled wirelessly and very flexibly via web interface using a smartphone or tablet.

Camera Remote Control

Wireless Measurement – Independent and Convenient

The functions of the stationary camera systems can be controlled via the integrated web interface using a smartphone or software, as well as via an additional tablet attached to the housing.

InfraTec glossary - Rotating filter- und aperture wheel

Filter & Aper­ture Wheel

Measurement of High Temperatures & Spectral Ranges

Up to two individually combinable wheels equipped with filters and apertures allow the camera sensitivity to be adjusted to the specific requirements of demanding measurement tasks.

InfraTec Service Calibration Rig

Auto Calibration

Automatic Adjustment for Precise Measurements

Auto Calibration automatically adapts the integration time, ensuring accurate temperature measurements and consistently high image quality, even under changing conditions.

InfraTec glossary about motor focus

Motor Focus

Remote-controlled Focussing of the Thermal Image

Interchangeable standard lenses in the ImageIR® series can be equipped with a motor focus unit. This enables precise, remote-controlled and fast focussing via the operating software.

Thermal image during ignition of an airbag  Image Small

Window Mode

Fast Measurements in Defined Subsections

Capture very fast temperature and motion sequences in full, half, quarter and sub modes, as well as in sub image formats defined by click-and-drag, using high frame rates.

InfraTec Service - thermography lenses

Infrared Lenses

Precision lenses for a Wide Range of Requirements

Whether measuring the smallest details or monitoring over long distances, InfraTec provides high-quality, fast precision lenses for all types of thermographic analysis.

InfraTec thermography - Geometrical Resolution

Geometrical Resolution

Reliable Detection

InfraTec infrared cameras offer high geometrical resolution, enabling detailed thermograms for reliable defect detection and precise localisation.

Comparison of Thermal Resolution

Thermal Resolution

Measure of Infrared Camera Performance

Thermal resolution (temperature resolution, NETD) describes the smallest temperature difference between objects or areas that an infrared camera can reliably detect and measure.

Trigger interface for ImageIR® and TarisIR® cameras

Trigger Interface

Interface for Incoming and Outgoing Control Signals
Trigger signals to or from the camera can be used to control and synchronise image data acquisition. Thermographic measurements can also be used to control processes.

Thermography with ImageIR series - HDR feature - Picture credits: © iStock.com / Vershinin M

HDR Function

Display of Large Temperature Ranges Simultaneously

The HDR function enables thermograms with different integration times and filters to be created in quick succession and combined into a single image with large temperature differences.

InfraTec thermography - High-speed Mode

High-speed Mode

Faster Measurement with a Constant Field of View

Due to binning technology, infrared cameras have an additional high-speed mode in which the frame rate increases to more than three times and the thermal resolution can be doubled.

HighSense for thermographic camera series ImageIR®

High­Sense Function

Guaranteed Flexibility and Measurement Accuracy

Due to this innovative feature, the cameras' measurement accuracy remains unchanged even when integration times or measurement ranges are altered. This will save users both time and money.

ImageIR filter wheel replacement

Multispectral Feature

Flexible Multispectral Measurements

The multispectral feature enables recordings with changing spectral filters. This allows the measurement to be optimally adapted to different objects and tasks.

Thermografie-Kameraserie ImageIR® mit neuer 10 GigE-Schnittstelle

10 GigE Inter­face

Ultra-fast Data Transfer
High-resolution detectors and high frame rates generate large amounts of data. With the 10 Gigabit Ethernet interface, this data can be transferred quickly, reliably and without loss.

ImageIR® thermographic cameras can be controlled wirelessly and very flexibly via web interface using a smartphone or tablet.

Camera Remote Control

Wireless Measurement – Independent and Convenient

The functions of the stationary camera systems can be controlled via the integrated web interface using a smartphone or software, as well as via an additional tablet attached to the housing.

InfraTec glossary - Rotating filter- und aperture wheel

Filter & Aper­ture Wheel

Measurement of High Temperatures & Spectral Ranges

Up to two individually combinable wheels equipped with filters and apertures allow the camera sensitivity to be adjusted to the specific requirements of demanding measurement tasks.

InfraTec Service Calibration Rig

Auto Calibration

Automatic Adjustment for Precise Measurements

Auto Calibration automatically adapts the integration time, ensuring accurate temperature measurements and consistently high image quality, even under changing conditions.

InfraTec glossary about motor focus

Motor Focus

Remote-controlled Focussing of the Thermal Image

Interchangeable standard lenses in the ImageIR® series can be equipped with a motor focus unit. This enables precise, remote-controlled and fast focussing via the operating software.

Thermal image during ignition of an airbag  Image Small

Window Mode

Fast Measurements in Defined Subsections

Capture very fast temperature and motion sequences in full, half, quarter and sub modes, as well as in sub image formats defined by click-and-drag, using high frame rates.

InfraTec Service - thermography lenses

Infrared Lenses

Precision lenses for a Wide Range of Requirements

Whether measuring the smallest details or monitoring over long distances, InfraTec provides high-quality, fast precision lenses for all types of thermographic analysis.

InfraTec thermography - Geometrical Resolution

Geometrical Resolution

Reliable Detection

InfraTec infrared cameras offer high geometrical resolution, enabling detailed thermograms for reliable defect detection and precise localisation.

Comparison of Thermal Resolution

Thermal Resolution

Measure of Infrared Camera Performance

Thermal resolution (temperature resolution, NETD) describes the smallest temperature difference between objects or areas that an infrared camera can reliably detect and measure.

Trigger interface for ImageIR® and TarisIR® cameras

Trigger Interface

Interface for Incoming and Outgoing Control Signals
Trigger signals to or from the camera can be used to control and synchronise image data acquisition. Thermographic measurements can also be used to control processes.

Learn more in our Webinars

Online Event: Thermographic Analysis of Mechanical Processes / Picture credits: iStock-Photocreo-Bednarek
Webinar on demand

Thermographic Analysis of Mechanical Processes

In our online event, we present the use of thermography for process control and for researching friction processes. Our experts explain how to select the right IR camera for your specific task and which functions of InfraTec IR cameras are essential for your application.

Online Event: Thermography for Industrial Automation / Picture credits: SweetBunFactory, Olga Kostrova / iStock
Online Event

Thermography for Industrial Automation: Quality Assurance at the Highest Level

The use of infrared cameras offers great potential for quality assurance and monitoring in industry. This online event will give you an insight into the key aspects of automating these processes. Register now.

Spectral Thermography – Basics and Application
Online Event

Spectral Thermography – Basics and Application

Standard thermography reaches its limits when measuring through glass, flames or reflective surfaces. Spectral thermography uses selected IR wavelength ranges (SWIR, MWIR, LWIR) to enable precise temperature measurements under these conditions. Join our online event to learn about the fundamentals, applications and system requirements for successful spectral thermography.

InfraTec Press Release - Online Event Micro Thermography

Micro-Thermography – Contactless Temperature Measurement in the Micrometer Scale

Thermal optimisation of the assembly process and components is a central issue in the development of new products. The temperature distribution of energised PCBs and individual components can be analysed very well by using powerful thermal imaging systems, while hotspots can be tracked in the image area at the same time. Learn more about micro-thermography as a contactless temperature measurement in the micrometer scale.

InfraTec Webinar: Optimising Additive Manufacturing Technologies Using Thermography - Picture credits: © iStock.com / nordroden
Online Event

Laser Technologies Benefiting from Infrared Thermography

Laser technologies are essential across industry, science and medicine — and thermography makes them even more powerful. Discover how infrared thermography enhances efficiency and quality in laser applications. In our online event, you’ll learn what matters when combining both technologies.

Online event from InfraTec: "Thermography Solutions for Power Electronics"
Online Event

Ther­mo­graphy Solu­tions for Power Elec­tronics – Precise, Non-contact and High-speed

Power electronics play a vital role in energy systems, e-mobility and industrial drives. Temperature control is critical for performance and reliability. In our online event, InfraTec showcases how infrared thermography enables non-contact, high-precision and high-speed temperature measurement – ideal for development and quality assurance in modern power electronics.

Online Event: Thermography in Aerospace Engineering
Webinar on demand

Thermography in Aerospace Engineering

Join our online event to learn how thermography is used in aerospace engineering to reliably analyze materials, components, and processes under extreme conditions. Our experts will demonstrate which thermographic methods are suitable for different measurement tasks and how you can use them to gain valuable insights for research, development, and quality assurance.

InfraTec press release online event flow analysis
Online Event

Flow Analysis Using Thermal Imaging

Discover how thermography can be used to visualise and analyse flow behaviour based on thermal patterns – ideal for distinguishing between laminar and turbulent flows. In our online event, InfraTec will present infrared camera techniques and demonstrate how even minimal temperature differences below 15 mK can be captured without disturbing the flow.

InfraTec Online Event - high-speed thermography
Online-Event

High-speed Thermography in Highest Quality

Capturing fast thermal processes requires more than high frame rates and short integration times. In our online event, you’ll get a clear overview of the key factors for successful high-speed thermography – from optimized image processing to camera technology. Learn what really matters in dynamic thermal imaging.

InfraTec Webinar: Infrared Lock-in Thermography for Inspection of Electronics and Integrated Circuits - Picture credits: © iStock.com / scorpp
Live Online Event / Date: November 04, 2026

Infrared Lock-in Ther­mo­graphy for Inspec­tion of Elec­tro­nics and Inte­grated Circuits

Register now

From prototype to series production, lock-in thermography is a proven method for analysing electronic components. In our free online event, you'll discover how to detect defects like hotspots, short circuits or soldering issues – making it a powerful tool for R&D, quality assurance and process monitoring. The session is available on demand after registration.

Asso­ci­ated Indus­tries & Applic­a­tions

thermal imaging for material testing

Material Testing (NDT)

Save time and costs by non-destructively testing components with infrared camera systems by InfraTec.

thermal imaging in electronics

Elec­tronics & Elec­trical Engin­eering

Measure temperature distributions of smallest electronic components with infrared cameras.

All branches and application areas