Ther­mo­graphy-based OEM Solu­tions for Indus­trial Use

Due to their modular basic concept, InfraTec thermography systems can be configured with such flexibility that they can be efficiently integrated into your process solution or product as an OEM solution. You too can integrate InfraTec thermal imaging cameras and gain a competitive edge through precise temperature measurement, even in a machine vision environment. Besides standard off-the-shelf products, we offer tailored versions of our products or even fully custom product designs. Our long-term planning also takes changing conditions and future developments into account.

Infrared camera ImageIR 6300 from InfraTec / pircture credits iStock Olga Kostrova
Turbine blade test
Aerial thermography with infrared camera - Gimbal mount at helicopter
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Integrators Benefit from Numerous Advantages
  • Application-specific customizability of the systems due to their high modularity and professional engineering processes at InfraTec

  • Extensive expertise gained from more than 35 years of experience in the application of thermography systems for demanding, customer-specific measurement and inspection tasks

  • Flexible industrial, interfaces for automation and image processing PCs, compatible with industrial standards such as 10 GigE, GenICam, GigE Vision, and Camera Link

  • Easy plug-and-play integration of thermographic cameras via GenICam- and GigE Vision-compliant interfaces

  • ITAR-free products

  • Engineering resources for fast and seamless on-site integration including a powerful SDK (Software Development Kit)

  • Full service for the OEM solution including regular or pre-emptive maintenance and service programs, spare parts, accessories, and consumables

  • Trial equipment loans and volume discounting on initial development hardware for lowering project costs

  • Long-term availability of systems ensures sustainable investment protection

  • InfraTec as a reliable European partner for development, supply, and service

Thermography Integration: From Your Idea to the Finished Solution

Do you want to integrate thermography systems into an existing environment or product? Together, we will find the optimal solution that will consistently enhance your customers’ satisfaction.

InfraTec’s proven OEM process starts with a detailed analysis of the current situation, supplemented by a feasibility study if necessary. You will then receive suggestions for suitable thermography solutions and recommendations on how they can be adapted for smooth integration into your environment or product. We also develop a customer-specific OEM variant on request.

Once you have decided on an option, we will draw up a functional specification detailing the performance of the thermography system, along with a detailed time and cost plan and precisely defined milestones for the rapid implementation of your project. This allows you to concentrate on your development tasks and on the marketing of your product.

We continuously validate the performance of our solution through extensive tests, the results of which are incorporated into the optimization of the system. Where necessary, we provide prototypes and develop a pilot series for your own tests.

Once you are satisfied with the results, you can give your approval and your customers will benefit directly through your more powerful product or indirectly through improved product quality thanks to thermography. Of course, our 24/7 service will continue to provide you with reliable support in the future.

Thermography integration for OEM solutions

Advant­ages of Working with InfraTec

OEM Solutions from InfraTec - Integration
Thermografie-Kameraserie ImageIR® mit neuer 10 GigE-Schnittstelle

Easy Integ­ra­tion in a Direct Way

Regardless of the specific application, the decisive factor for OEM partners is, how easily the system can be integrated into the existing environment. InfraTec’s powerful SDK offers best conditions for a convenient integration:

  • WINDOWS oder LINUX, X86 or ARM

  • Recording of real-time thermographic data in various adjustable formats (e.g., temperature data in Kelvin, 16-bit digital values, 32-bit bitmap, and 8-bit data)

  • Real-time calculation of temperature values in °C as well as relevant characteristic values such as minimum, maximum, mean value and standard deviation

  • Operation, control and parameterization of the thermographic camera via remote access

  • Optional connections for development environments (LabVIEW and MATLAB)

  • Software development is carried out at InfraTec's headquarters in Germany

Inter­faces for Camera Control and Data Trans­mis­sion

State-of-the-art interfaces enable reliable camera control and data acquisition even over very long distances. All InfraTec thermographic cameras are equipped with GigE Vision- and industrial GigE-compatible interfaces. Alternatively, 10 GigE interfaces can be used. These enable high-speed data transmission at ten times standard transmission speed. Fiber-optic versions also allow data transmission with high electromagnetic immunity and over extremely long distances in addition. Alternatively, CAMLink interfaces are available for ImageIR® models, too.

Depending on the respective camera model, the following interfaces can be selected:

Depending on the respective camera model, the following interfaces can be selected:

  • 10 GigE / GigE

  • CAMLink / DualCAMLink

To ensure that the protection degree of the cameras is maintained even under harsh operating conditions, the connections on our VarioCAM® High Definition are equipped with LEMO® plug connectors that preserves this level of protection.

OEM Solutions from InfraTec - Protection housing

Reli­able Protec­tion Even in Harsh Indus­trial Envir­on­ments

An [UB1] of a thermographic camera durability is always its housing. Therefore, InfraTec attaches great importance to high standards. Sealed housings made of high-tensile aluminum alloys with a protection rating up to IP67 meet highest standards. Thus, the sensitive sensors and electronics remain protected at all times, even when used in harsh industrial environments.
Suitable protective housings, for example those made of stainless steel, are available for applications under extreme environmental conditions. Optionally equipped with cooling and heating, certain models are also certified according to ATEX directives.

GenICam Interface

GenICam software interface

The GenICam software interface, in conjunction with the GigE Vision interface, enables easy integration of infrared cameras into existing systems. The cameras are automatically detected.

ATEX, explosion protection

ATEX Guideline

Safety in Potentially Explosive Atmospheres

For the use in the different Ex-zones, InfraTec equips its infrared cameras and pan/tilt systems with protective housings that meet the strict requirements of the ATEX directive.

Camera protective housing for infrared cameras by InfraTec

Protective Housings

Reliable Even in Demanding Environments

All-weather-proof and robust metal housings protect InfraTec thermographic cameras from heavy use. They enable use in harsh environments, in dust, spray water and explosion hazards.

InfraTec glossary modules

Modular Concept

Customised Configuration and Retrofitting

Due to their modular design, the cameras in the ImageIR® series can be adapted to user requirements and retrofitted or converted if measurement requirements change.

Trigger interface for ImageIR® and TarisIR® cameras

Trigger Interface

Interface for Incoming and Outgoing Control Signals
Trigger signals to or from the camera can be used to control and synchronise image data acquisition. Thermographic measurements can also be used to control processes.

InfraTec thermography - High-speed Mode

High-speed Mode

Faster Measurement with a Constant Field of View

Due to binning technology, infrared cameras have an additional high-speed mode in which the frame rate increases to more than three times and the thermal resolution can be doubled.

Thermographic Software - Software Development Kit (SDK) - Picture credits: © Pexels / sabrina gelbar

Convenient SDK Integ­ra­tion

InfraTec's powerful SDK offers the best prerequisites for convenient integration into existing systems. Moreover, optional connections for the development environments LabVIEW and MATLAB are possible.

InfraTec Service - Technical Support

First-class Service Ensures High System Avail­ab­ility

From the idea for an OEM solution to the subsequent 24/7 continuous operation of a complete thermographic system, the path leads through numerous stages. InfraTec accompanies integrators from the first step, conducts feasibility studies, develops and produces OEM solutions in cooperation with its partners. Experienced engineers from the in-house service department support users in their daily work with the system and ensure its maintenance.

Our Services in Detail

  • Multilingual expert support by qualified engineers

  • 24/7 hotline

  • Rental service for cameras and other equipment

  • Stock of cameras to cover temporarily shortages

  • Short service processing times

  • Calibration in our own laboratory

Thermal Imaging Cameras for a Wide Range of OEM Applications

InfraTec offers OEM partners a wide range of thermal imaging cameras that can be integrated into a wide variety of applications thanks to their modular design. Depending on your requirements, you can choose from different camera categories, all of which impress with their precision, reliability, and ease of integration.

Case Studies from the OEM Sector

Thermography for Quality Assurance: Testing of turbine blades for gas turbine power plants  / Picture credits: © Siemens Energy Global GmbH & Co. KG

Ther­mo­graphy for Quality Assur­ance

Today gas and steam turbine power plants by the SIEMENS AG are more than ever complex high-tech products. Heavily stressed parts like the turbine blades are tested with the latest measurement techniques for example with infrared thermography.

InfraTec & Highland Helicopters - Aerial Fire Mapping ©Highland Helicopters Dunedin, New Zealand

Catching Fire – Aerial Fire Mapping

Wildfires are a permanent threat for several regions around the world – and the global climate change is adding to the number and severity of these events. Fighting them is a huge challenge, strong winds, heat and inaccessibility make it even more difficult and dangerous for those who risk their life to protect others. One approach to tackle wildfires is the usage of airborne fire mapping.

infrared camera at 3d printer

3D Printing under the Thermographic Microscope

Additive manufacturing has developed rapidly from its original field of prototype manufacturing, becoming a complete production technology for use on an industrial scale. Precise monitoring of machinery, equipment, materials and – above all – temperatures is of vital importance in this regard.

Thermography for Quality Assurance: Testing of turbine blades for gas turbine power plants  / Picture credits: © Siemens Energy Global GmbH & Co. KG

Ther­mo­graphy for Quality Assur­ance

Today gas and steam turbine power plants by the SIEMENS AG are more than ever complex high-tech products. Heavily stressed parts like the turbine blades are tested with the latest measurement techniques for example with infrared thermography.

InfraTec & Highland Helicopters - Aerial Fire Mapping ©Highland Helicopters Dunedin, New Zealand

Catching Fire – Aerial Fire Mapping

Wildfires are a permanent threat for several regions around the world – and the global climate change is adding to the number and severity of these events. Fighting them is a huge challenge, strong winds, heat and inaccessibility make it even more difficult and dangerous for those who risk their life to protect others. One approach to tackle wildfires is the usage of airborne fire mapping.

infrared camera at 3d printer

3D Printing under the Thermographic Microscope

Additive manufacturing has developed rapidly from its original field of prototype manufacturing, becoming a complete production technology for use on an industrial scale. Precise monitoring of machinery, equipment, materials and – above all – temperatures is of vital importance in this regard.

Selection of Possible OEM Applications

  • Automation of industrial processes such as quality control and assurance, process control and monitoring, and production monitoring

  • Non-destructive testing such as locating defects in joints and evaluating thermal cutting and spraying processes

  • Active thermography such as Lock-in and Pulse-phase thermography for failure detection in assembly and electronic components

  • Temperature monitoring of absorbers of solar tower power plants

  • Security applications such as border protection, object surveillance, and SAR missions

Active thermography for photovoltaic installations - Image verification: visdia fotolia.com
Active thermography for photovoltaic installations - Image verification: visdia fotolia.com
Solar Power Tower Check - Protective housing
Solar Power Tower Check - Protective housing
Infrared thermal imaging to monitor the film production
Infrared thermal imaging to monitor the film production
Building monitoring
Building monitoring
Active thermography in automotive industry - Picture Credits: © Rainer / Fotolia.com
Active thermography in automotive industry - Picture Credits: © Rainer / Fotolia.com
Test of a synthetic roller
Test of a synthetic roller
Flare stack control
Flare stack control

Gimbal Systems for Heli­copter Mounting

InfraTec offers various infrared camera systems for fixed installation in aircraft as well as for integration into precision gimbals. This allows the infrared camera to be positioned with microradian precision for automatic tracking. A handy remote control allows the camera to be operated directly via the gimbal control system.

Gimbals, or gyro-stabilized platforms, have been used for many years as very effective systems for airborne thermography in the inspection of high-voltage power lines, pipelines and industrial plants, as well as in the detection for energy losses and material pollution.

Flyer Gimbal system for helicopter mount

Gimbal for helicopter mount

FAQs for Reliability of Supply

Yes. The high-end thermal cameras of the ImageIR® series are developed and manufactured at InfraTec's headquarters in Dresden. In production, approximately 20 employees configure the modular cameras according to requirements and the specific measurement and testing situation. The selection of the appropriate precision infrared lenses is also carried out at InfraTec. The cameras are calibrated on site using a fully automatic calibration machine.

The high-end infrared cameras of the ImageIR® series are developed and built at the company's headquarters in Dresden. A team of experienced scientists, engineers, and technicians are constantly working to improve the products and open new areas of application for InfraTec cameras.

The ImageIR® thermal cameras are unique: each of the modular devices is manufactured in a modern production facility according to customer requirements and calibrated on a fully automated calibration stand.

Within Europe, there are no customs or trade restrictions on InfraTec infrared cameras or on the products used by suppliers in their production concerning InfraTecs infrared cameras. Our strategic purchasing and professional supplier management ensure the availability of our thermal cameras at competitive prices.

None of the cameras sold by InfraTec are subject to the International Traffic in Arms Regulations, the US government's regulations for controlling the export and import of defense goods and services. The classification as ITAR-free allows worldwide export, for example to the USA or China.

InfraTec products are used worldwide. The delivery of infrared cameras is organized from the headquarters in Dresden, where experienced employees take care of all formalities such as the preparation of waybills, packing lists, customs declarations, etc., and ensure compliance with import and export regulations. InfraTec relies on established logistics service providers for the transport and delivery of infrared cameras.

Infrared cameras are high-quality, technically complex products. InfraTec supports its customers far beyond the purchase of a thermography system. The in-house service department staff assist users with questions or technical challenges, for example, via remote maintenance. They also recalibrate infrared cameras as needed.

InfraTec offers a comprehensive range of accessories. In the event of a defect, replacement parts can be provided at short notice. In addition, the accessories offer the opportunity to flexibly adapt testing and measurement systems to new and changing tasks.

Contact to thermography division of InfraTec

Would You Like to Know More?

It is not unusual for tasks to be associated with special requirements. Discuss your specific application needs with our specialists, receive further technical information or learn more about our additional services.

Infrared Ther­mo­graphy – A Smart Temper­ature Meas­ure­ment Method with Enormous Poten­tial

Thermal imaging is a passive imaging method for contactless temperature measurement. It uses the fact that every object with a temperature above absolute zero (-273.15 °C) emits electromagnetic radiation. The focal plane array infrared detector of the  thermal camera, which is equipped with individual elements arranged in a matrix, uses an optical system to capture the intensity distribution of the radiation emitted by the measurement object over a large area. The camera converts the radiation intensities into measured temperature values for each individual pixel of the radiometric thermal image. This results not only in a few temperature readings from individual measurement points, as is the case, for example, when using thermocouples and pyrometers, but also in hundreds of thousands to millions of temperature readings that are distributed across the measurement object.